HAL:400
The next generation of production line hipot testing
The HAL:400 Series builds on our class leading HAL series to bring the ultimate multi-function production line test solution.
Our history of working closely with our customers has allowed us to ensure we include features that improve their
production processes and enable them to carry out a full suite of electrical tests in accordance with international standards including IEC/EN and UL, regardless of wherever in the world they are located.
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Discover the future of production line testing
Touch Screen Interface
We spent many hours with our customers to ensure that we captured the very best way of working, with maximum flexibility and efficiency.
Our first touch screen interface on a Seaward product has been designed with speed and simplicity in mind. Easily accessible and familiar menus allow you to get straight to the options required without any hassle. This user-centric approach ensures that our product is not only functional but also intuitive and enjoyable to use.
Whether you're a seasoned professional or a first-time user, our interface is designed to meet your needs seamlessly. We are committed to delivering an exceptional user experience.
Upgradeable
The HAL:400 has been designed to ensure not only can it meet your test requirements but also your budget, making it an excellent investment for your business.
Our base unit can be upgraded to add Earth Bond testing, potentially saving thousands of pounds in replacing test equipment that doesn’t have the functionality your future needs require. This upgradeability ensures that your initial investment remains valuable over time, as you can adapt the unit to meet evolving standards and requirements.
You can combine the HAL:400 with our load leakage module (coming Q1 2025) for functional tests like Power tests, enabling comprehensive testing with fewer devices and lower costs. By choosing the HAL:400, you are investing in a versatile, future-proof solution that grows with your testing needs, ensuring long-term reliability and efficiency.
Modern Connectivity
The HAL:400 comes equipped with an extensive array of connectivity options, ensuring you have all the interfaces and connections you could ever need for seamless integration with various devices and systems.
Ethernet and optional Wi-Fi connections allow test result data to be instantly transferred to network locations. Over the air upgrade capabilities mean that we can ensure your PLT is running the most up to date firmware, and add features in the future.
USB allows for the connection of modern peripherals such as Barcode scanners and printers. HDMI output even allows for a larger display if required by simply plugging in a compatible monitor.
Features & Functions
| Key Attributes (Subject to Change) | |
 3 level of instrument user (Operator, Supervisor, Engineer) |
Auto log out after defined period |
| Test Sequencing |
Manual Testing |
| PC Remote Command |
External Screen Output |
| Template system to aid global changes to test sequences |
Create messages to operators |
| Add a visual failure via matrix |
Works Order / Part Number Count |
| Simple and Advanced Test Screens |
Link Part numbers to test sequence for auto test selection |
| Log and Use Works order to create unique ID |
Transfer Results to USB |
| Display key production line metrics - Throughput*** |
Barcode Scan Functionality |
| Print Test Labels |
Clone Instruments |
| Performance Dashboard View |
Remote firmware upgrade |
| Performance Dashboard View - Remote |
Display Oerational tests in Watts, V/A, Amps and more** |
* Earth Bond functionality optional unlock
** When used in conjunction with the Load / Leakage Module
*** Via cloud software
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Technical Specifications
| Power Requirements | |
|---|---|
| Mains Supply Voltage | 80V to 264V AC |
| Mains Supply Frequency | 50/60Hz |
| DC Hipot | |
|---|---|
| Output Voltage | 100 – 6000V |
| Output Voltage Setting | 10V per Step |
| Measurement Display Range | 0.001mA – 10.000mA |
| Display Resolution | 0.001mA |
| Arc Detection Current | 1mA - 40mA |
| Measurement when Test Voltage (50V – 1000V DC) | |
|---|---|
| Display Range 1 | 0.01MΩ - 9.99MΩ |
| DR1 Resolution | 0.01MΩ |
| Display Range 2 | 10MΩ - 999MΩ |
| DR2 Resolution | 1MΩ |
| Continuity | |
|---|---|
| Test Method | DC 4 Wire Measurement |
| Test Current | 250mA ± 30mA |
| Resistance Display Range 1 | 0.00Ω to 9.99Ω |
| DR1 Resolution | 0.01Ω |
| Resistance Display Range 2 | 10.0Ω to 99.9Ω |
| DR2 Resolution | 0.1Ω |
| Resistance Display Range 3 | 100Ω to 999Ω |
| DR3 Resolution | 1Ω |
| Resistance Display Range 4 | 1.00kΩ to 9.99kΩ |
| DR4 Resolution | 0.01kΩ |
| Ramp Up and Down (All Tests) | |
|---|---|
| Ramp Up and Down Duration | 0.0s – 300s |
| Ramp Up and Down Resolution | 0.1s |
| Hold Time (Continuity Test) | |
|---|---|
| Hold Time (CT) Duration | 0.5s – 300s |
| Hold Time (CT) Resolution | 0.1s |
| AC Hipot | |
|---|---|
| Frequency | 50 or 60Hz selectable |
| Output Voltage | 100 – 5000v |
| Output Voltage Setting | 10V per step |
| Measurement Display Range | 0.001mA – 20.000mA |
| Current Display Resolution | 0.001mA |
| Max Rated Load | 100VA |
| Arc Detection Current | 1mA - 40mA |
| Insulation Resistance | |
|---|---|
| Output Voltage | 50 – 5000V |
| Output Voltage Setting | 10V per Step |
| Measurement when Test Voltage (500V – 5000V DC) | |
|---|---|
| Display Range | 1.00GΩ - 50.00GΩ |
| Resolution | 10MΩ |
| Ground Bond | |
|---|---|
| Output Current Frequency | 50Hz or 60Hz Selectable |
| Output Test Current | 1.00A to 40.00Arms |
| Test Current Resolution | 0.01A |
| Resistance Measuring Range | 0.000Ω to 1.999Ω |
| Resolution | 0.001Ω |
| Hold Time (Hipot and Insulation Resistance Tests) | |
|---|---|
| Hold Time (Hipot & IRT) Duration | 0.1s – 300s |
| Hold Time (Hipot & IRT) Resolution | 0.1s |
| Hold Time (Ground Bond Test) | |
|---|---|
| Hold Time (GBT) Duration | 0.5s – 240s |
| Hold Time (GBT) Resolution | 0.1s |
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